Freeze Dry Technology
freeze dryer lyophilizer price freeze dryer price lyophilization machine
Freeze drying is the drying of frozen products in a vacuum below the triple point. The vacuum allows for a sublimation process facilitating the direct conversion of ice into vapor without any intermediate liquid stage. This results in an extremely gentle drying process preserving the product's active ingredient. Widely applied in the pharmaceutical industry and food industry.
Description
Free dryer Auto loader
Lyomac offers reliable and high speed auto loading and unloading system(ALAUS") for commer.cial freeze drying process , compliance with GMP and FDA for sterile products of vial and bulkmaterials freeze drying, fully automatic and high precision control with all moving system drivenby servo motor.
Lyomac offer solutions as below:
1. Fixed row by row system for vials:
* Designed for automatic vial convey from filler to freeze dryer pizza door, and convey to capperafter unloading, vials push and pull with row by row.
* Optional equip with sterile isolator, Rabs system.
* Fully automatic running without manual operation.
2. AGV loading system or fixed tray loader:
* Designed for automatic load trays into freeze dryer through pizza door from filler or dosingsystem (for bulk material/liquid), and convey to packing unit (for bulk material/liquid) or capper after unloaded. Trays moving row by row.
* No change parts required, suitable for different vial size application.
* Best solution for sterile APl or other bulk material.
* Optional equip with sterile isolator, Rabs system.
* Fully or semi-automatic running.
Specification List
ALAUS RBR
Model |
Applicable vial (ml) |
Loading height (mm) |
Loading speed (Based on 2ml vials) |
Shelf size (mm) |
ALAUS-RBR900 |
1-100ml |
950+/-50mm |
200vpm |
1200*900mm |
ALAUS-RBR1200 |
1-100ml |
950+/-50mm |
300vpm |
1500*1200mm |
ALAUS-RBR1500 |
1-100ml |
950+/-50mm |
300vpm |
1800*1500mm |
ALAUS TBT
Model |
Applicable vial (ml) |
Loading height (mm) |
Tray size (mm) |
Shelf size (mm) |
ALAUS-TBT900 |
1-100ml |
950+/-50mm |
300*400mm |
1200*900mm |
ALAUS-TBT1200 |
1-100ml |
950+/-50mm |
300*400mm |
1500*1200mm |
ALAUS-RTBT1500 |
1-100ml |
950+/-50mm |
300*400mm |
1800*1500mm |
Features:
There are two types of automatic feeding and discharging system: fixed type and mobile type. According to the process requirements, customers can choose either separately or mixed.
Automatic feed in and feed out system is composed of several major parts or systems, such as feed docking system, front push rod feed system, rear push rod discharge system, discharge system, isolation system and control system.
The whole feeding and discharging cycle of the equipment is divided into: feeding, buffering, counting, plate and layer docking, feeding, plate and layer docking, discharging and bottle discharging, etc. In the automatic operation mode, the feeding and discharging cycle is executed automatically according to the above steps.
Improve the level of asepsis assurance and reduce the risk of production quality control;
Reduce personnel in the sterile room, thereby reducing the indoor microbial load;
An integrated control system is adopted to realize the interlock between the feeding and discharging system and the lyophilizer, filling line and cap rolling machine.
Complete electrical safety circuit, reliable detection data analysis and alarm function;
Humanized operation interface, flexible control mode, can edit the production formula, can trace the complete operation record.
Auto Loading System
How to choose lyophilizer?
Company profile
LYOMAC was founded in 2009, as a leading supplier to provide state of innovative and reliable freeze-drying solutions for biological, pharmaceutical and nutraceutical industry
During the past decade, Lyomac has built freeze drying system in more than 15 countries. Most of them compliance with local regulation,
Lyomac has advanced, modern tools and facilities to fabric freeze dryer and automation systems. Which is a base to provide high reliable and precision products, we understand it increase safety for high tech material to be well processed for our users.
The most value for Lyomac is whole team, with commitment of 'Best freeze drying solution for bio and pharma industry'. We are constantly develop innovative technology for customized demand.
Certifications
Exhibition
FAQ
Q: What is your MOQ?
A: 1 set.
Q: How to choose suitable equipment ?
A: Tell us your URS ,then we will recommend you suitable equipment according to yourrequirements, application experience and feedback from our clients.
Q: How long is your delivery time?
A: Standard delivery time in local market is 4 months
Electrical power with 60Hz, need extend 4 weeks more
Freeze dryer with sub door or Screw compressor need 4 weeks more
Project need document of IQ,OQ,PQ,DQ need 3 weeks more
Project with PED/ASME certification need 4 weeks more
Air shipping need 'Safety transport certification 'need 2 weeks more
Q: How to solve the equipment trouble during using ?
A: Please email us about problem with pictures or a small video will be better,we will find the problem and solve it. If broken, we will send you a new free part if in the warranty period.
For more detailed information about freeze dryers, please feel free to contact us!