Pilot Freeze Dryer/ Lyophilizer
Freeze Dryer/Lyophilizer/Dryer/Dryer Machine/Vacuum Dryer/Fruit Freeze Dryer/Freeze Drying Machine/Drying Machine/Pharmaceutical Freeze Dryer/Food Freeze Dryer
LYOPRO-5
1.Either for tray loading bulk material, and vial production.
2.Drying capacity 100kg.
3.GMP and FDA compliance.
The pilot model freeze dryer with drying capacity up to 150 Liters, cover most demand for vial or other material commercial production, compliance with cGMP and FDA. More optional systems available, main features are:
- Integrated design, compact and easy install.
- Automatic shelf stoppering under vacuum.
- Automatic control for freeze drying, SIP and CIP.
- Scada control system compliance with GAMP regulation and save up to thousand recipes.
- Shelf flatness less than 1.0mm, temperature uniformity less than 1 ºC.
- Environment friendly refrigerant.
- Flexible arrangement design, suit user's plant layout,thus space saved.
Feature
1.Shelf temperature range from -55 °C~80 °C, and regulatable for processoptimization or development before industrial production.
2.Vacuum can be regulatable, by clean air injet, or chamber isolation valve operation, this can accelerate drying process.
3.Vial rubber cap closing under vacuum by hydraulic stoppering mechanism.
Fully stainless steel fabrication, easily clean.
4.Both vial and trays can be loaded.
5.All critical system backup design to avoid cycle collapsed during process.
Application
Our freeze dryer is widely used in the processing of the following products:
Antibiotics, antimycins, bacteria/viruses, coagulants, enzyme preparations, fine chemical products, hormones/growths, pathological samples, medicines, plasma products, reagents, standards, tissues, vaccines, etc.
Freeze Dryer, also known as Lyophilizer, is widely used for pharmaceutical and biological industries.
Freeze drying technology, also known as lyophilisation or cryodesiccation, is a low temperature dehydration process that involves freezing the product, lowering pressure, then removing the ice by sublimation. This is in contrast to dehydration by most conventional methods that evaporate water using heat.
A freeze-dryer consists of a vacuum chamber, shelves, ice condenser, fluid system, refrigeration system, vacuum system, and control system.
PRODUCT SPECIFICATIONS
| Type |
LYOPRO-1.0 |
LYOPRO-2.0 |
LYOPRO-3.0 |
LYOPRO-5.0 |
LYOPRO-7.5 |
| Drying capacity (Liter) |
20 |
40 |
60 |
100 |
150 |
| Shelf area(m²) |
1.08 |
2.16 |
3.24 |
5.4 |
7.56 |
| Shelf size(L*W*H)(mm) |
600*450*20 |
900*600*20 |
900*600*20 |
1200*900*20 |
1200*900*20 |
| Useable Shelf No. |
4 |
4 |
6 |
5 |
7 |
| Vial loading quantity φ16 |
4400 |
9000 |
14000 |
20000 |
32000 |
| φ22 |
2200 |
4500 |
7500 |
10000 |
16000 |
| Inter. Shelf distance |
90 |
90 |
90 |
90 |
90 |
| Shelf ultimate cooling temperature(ºC) |
-55 |
-55 |
-55 |
-55 |
-55 |
| Condenser ultimate cooling temperature(ºC) |
-75 |
-75 |
-75 |
-75 |
-75 |
| Ultimate vacuum(Pa) |
≤1.0 |
≤1.0 |
≤1.0 |
≤1.0 |
≤1.0 |
| Dimension(L*W*H)(mm) |
3000*1400*2200 |
3200*1500*2200 |
4000*1500*2200 |
4500*1750* 2200 |
5000*1750* 2400 |
| Weight(Kg) |
2000 |
3500 |
4500 |
7500 |
8500 |
| Power(KW) |
18 |
22 |
28 |
40 |
52 |
Optional System
* Pizza/Sub door: Build on front of chamber.Operated automatically
* CIP (cleaning in place) and SIP (Sterilization in place) system
* Computer based SCADA system, all data can be recorded by table or curve type, easily print out for preservation
* Adjustable shelf space mechanism
* Vial stoppering system
* CIP station for CIP system
* Bottom removable tray for vials
Successful Project
Our Advantages
Most advanced technology on Freeze dryer.
>>>Energy saving function(motor switch over, Inverter control)
>>>Auto alarm and mail to user
>>>Eutectic online determine function
>>>Precaution for maintenance
>>>Critical system backed up, auto change..(compressor, vacuum pump, circulation pump etc.)
More customer satisfied service
>>>Preventive maintenance service on warranty period
>>>AMC service of all machine life
>>>Understand all brand freeze dryer service
>>>Retrofit service and spare parts
More understanding of GMP in fabricating
>>>Separate ss with carbon steel stock
>>>Separate tool for ss and carbon steel
>>>No scratch on ss board.
>>>No residual water on clean pipeline.
.
About us
LYOMAC TECHNOLOGY CO., LTD. is a professional manufacturer of Vacuum freeze dryer (Lyophilizer) for pharmaceutical, nutraceutical, and food industries. We supply various range of freeze dryer, from drying capacity: 1 Liters to 2000Liters. Company located at Shanghai.
The basis of our success is not only supply reliable and quality dryer, we help our customer on refurbishing and training service for different brands of freeze dryers.
Lyomac has always required one thing from its freeze dryer. That they are the best. And because we know what's important to you, we develop our freeze dryer solution according to your exact needs.
This is what our business is based on. After all, some things haven't changed from the begin of our company established: your high demands for an economical, reliable and safe drying process of your valuable materials.
We secure our international clients added value with clever ideas, first-class service and high-end products.
Company has passed CE certification, ISO9001:2000 certification, to know more about us, please visit more on web or contact directly.
FAQ
Q: How to choose suitable equipment ?
A: Tell us your URS ,then we will recommend you suitable equipment according to your requirements, application experience and feedback from our clients.
Q: How long is your delivery time?
A:Standard delivery time in local market is 3 months.
Q:How do you guarantee after-sales service?
A:We have our service network all over the world. And we are "Alibaba" verified supplier.
Q:What kind of warranty we provide?
Most of our product we offer 1 to 2 years warranty. During the warranty time,any problem, please contact us.
For more details about freeze dryer, please feel free to contact us !
When you purchase LYOMACs' product, you get more than a freeze dryer. You get a long-term partner delivering industry-changing innovations, high-performing products, and on-call expert support.
If you have any request about our product or have interest in freeze dry industry, Please contact us, and we will send our products' offer in time. We're eager to cooperate with you.
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